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Cutting machines reference

This reference describes the fields on a guillotine row under Estimate Setup → Finishing Machines → Cut, and the Perimeter pretrim strategy options that change…

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Written by Styrbjörn Holmberg

This reference describes the fields on a guillotine row under Estimate Setup → Finishing Machines → Cut, and the Perimeter pretrim strategy options that change the cut count on every quote routed through the guillotine. Folding, creasing, laminating, spot finishing, and folder-gluer fields are documented in Finishing machines reference. Binder fields are documented in Binding machines reference.

Fields on a guillotine row

Field

What it controls

When to change this

What depends on it

Name

The display name for the guillotine on routes and on the Cut line of the price breakdown.

When the shop runs two guillotines that resolve to similar names. Suffix the model number or floor location so operators can tell them apart on the breakdown.

The Cut line on the price breakdown and the route comparison view.

Tags

The compatibility filter that pairs the guillotine with upstream presses and substrate groups.

When the shop adds a press stream (for example, a litho line) that needs a dedicated guillotine, or when retagging an existing guillotine to a new substrate group.

Which guillotine Estimator considers eligible for a quote's press output. An untagged guillotine is eligible for everything; a tagged one is filtered to matching upstream work.

Sheet sizes

The press sheet sizes the guillotine can accept. Populated from your configured substrates.

When the shop adds a new substrate size that this guillotine can run. The size becomes selectable here once the substrate exists.

Eligibility: a press sheet outside the listed sizes is not routed through this guillotine.

Max substrate thickness

The upper caliper limit the guillotine can cut cleanly, in millimetres (or inches for imperial shops).

When the shop adjusts the blade or moves a board cut from this guillotine to a heavier one.

Eligibility: substrates above the threshold are filtered to a different guillotine.

Cuts per hour

The guillotine throughput in cuts per hour. The cut step's running time is the cut count divided by this rate.

When the shop's operational rate diverges from the catalogue rate by ≥10% based on the operator's log.

The Cut line's running time and cost on every quote routed through the guillotine.

Make-ready minutes

The fixed setup time in minutes added once per run before cutting begins.

When the operator's actual setup time differs from the default by ≥2 minutes (verify with the operator log).

The Make-ready portion of the Cut line on the price breakdown.

Make-ready labor cost

The fixed labour cost added once per run at make-ready.

When the labour rate changes, or when the shop standardises make-ready labour at a different number.

The make-ready cost portion on every cut-routed quote.

Machine rate per hour

The hourly running cost (amortisation, blade life, electricity, consumables) in tenant currency.

When the cost-accounting team revises the machine rate, or when the guillotine moves between cost centres.

The running portion of the Cut line on every cut-routed quote.

Labor rate per hour

The operator hourly cost. Set as a fraction of full rate if the operator can do other work while the guillotine runs.

When the wage rate changes, or when the shop changes its operator-supervision model.

The labour portion of the Cut line on every cut-routed quote.

Running spoils %

The percentage of extra sheets spoiled during the run, as a fraction of necessary sheets.

When the shop's measured spoilage diverges from the default by ≥1 percentage point.

The spoiled-sheet count on every cut-routed quote. Drives the substrate line indirectly because more sheets enter the press.

Overs per section

The fixed extra sheet count produced per section on top of the ordered quantity.

When the shop's standard overs policy changes (for example, moving from 100 overs on a high-volume run to 50).

The total sheet count on every cut-routed quote.

Perimeter pretrim strategy

The rule that decides how many perimeter trim cuts Estimator counts before separation cuts. Options: Separate only, Trim 3 edges, Trim 4 edges, Auto by margin.

When the shop standardises a bleed-handling policy, or when this guillotine moves to a press stream that produces a different bleed pattern.

The cut count on every cut-routed quote, which feeds the Cut line's running time and cost.

Auto-by-margin threshold

The waste-margin percentage above which Auto by margin triggers a perimeter trim. Only set when Perimeter pretrim strategy is Auto by margin.

When the shop changes its waste-tolerance policy.

The decision the Auto by margin strategy makes on each quote.

Included steps

Operations performed in the same pass on the guillotine that share its make-ready (rare on guillotines).

When the guillotine is part of an inline line with a feeder or stacker step that should share the cut make-ready.

The make-ready double-count avoidance on quotes that route both inline steps through this row.

Perimeter pretrim strategy options

The Perimeter pretrim strategy field controls how many extra perimeter cuts Estimator counts before the separation cuts on a press sheet. The customer-facing options in the drop-down are:

Option

Effect on the cut count

Separate only

Estimator counts only the separation cuts implied by the imposition layout. No perimeter trim is added.

Trim 3 edges

Estimator adds three perimeter cuts before the separation cuts. Use when the press sheet has bleed on three edges of the layout.

Trim 4 edges

Estimator adds four perimeter cuts. Use when the press sheet has bleed on all four edges.

Auto by margin

Estimator inspects the margin waste on the press sheet and adds a perimeter trim only when the margin exceeds the Auto-by-margin threshold.

Perimeter pretrim strategy on the guillotine is not the same as a Perimeter + Unit price model on a Custom step. The guillotine field prices built-in separation cutting; a Perimeter + Unit price model prices custom add-ons such as hemming or counted holes. See How price models work.

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