Scope
This reference documents every field you will edit on a press record under Estimate Setup → Print Machines → Sheet-Fed Digital in GelatoConnect Estimator (HP Indigo, Xerox, Konica Minolta, Canon sheet presses). Offset, web, and large-format presses have their own field guides.
Identification
Field | What it controls | When to change this | What depends on it |
Name | The display name on the Print Machines list, on every quote's route information, and in Excluded machines. | When the press is renamed or the current name does not match the physical label. | The press name on every quote breakdown. |
Manufacturer | Free-text label. | When you transfer the record between brands or fix a typo. | Display only. |
Machine Type | Locked at Sheet-Fed Digital for this guide. Changing the type rewrites the editor. | Only when first creating the record. | Every cost calculation on every quote that uses this press. |
Status | Active or Inactive. | When the press is taken out of service or returned to service. | Routing; Inactive presses are dropped before the candidate filter. |
Tags | Compatibility labels linking the press to substrates, finishing machines, and product categories. | When you add or retire a substrate group, or onboard new finishing. | Routing: missing tag → press excluded with reason "no machine matches tags". |
Physical capabilities
Field | What it controls | When to change this | What depends on it |
Minimum sheet size | The smallest flat sheet the feeder can handle. | When the feeder is changed or measurements show a different practical minimum. | Routing for short-edge jobs. |
Maximum sheet size | The largest flat sheet the press can image. | When the feeder is changed or a hard limit differs from spec. | Routing for B2, B3, or oversize jobs. |
Maximum stock caliper | The thickest substrate the press can run. | When the feeder kit changes or run experience differs from spec. | Routing for board and cover jobs. |
Non-printable margins | Edge area the imaging engine cannot reach. | When cylinder dressing or feed alignment changes. | The imposition the planning engine produces. |
Operational speeds and labour
Field | What it controls | When to change this | What depends on it |
Make-ready hours | Fixed overhead time before the run starts (load paper, RIP files, colour calibrate). | When measured make-ready differs from default by ≥0.1 hour. | The Make-ready line on every quote. |
Output per hour | Maximum sustained speed at standard quality, in sides per hour. | When commissioning or annual recalibration shows the speed differs from default. | The Run-time line on every quote. |
Machine rate per hour | Hourly machine running cost (amortisation, electricity, consumables). | When you re-cost the press. | The machine portion of make-ready and run lines. Often zero on digital, with all cost folded into the labour rate and click rate. |
Labour rate per hour | Hourly operator cost. | When operator wages change. | The labour portion of make-ready and run lines. On digital presses, this is often where the bulk of the running cost lives. |
Over copies | Extra sheets produced beyond ordered quantity to cover downstream finishing loss. | When downstream loss profile changes. | The substrate quantity and finishing handoff count. |
Running spoils % | Sheets spoiled during the run, as a percentage of necessary quantity. | When run experience shows a different spoils profile. | The substrate quantity. |
Digital-specific cost fields
Field | What it controls | When to change this | What depends on it |
CMY click rate | Contract price per single CMYK colour impression (one side of one sheet). | When the manufacturer contract is renewed or a tier changes. | The CMY click line on every digital quote. |
Black click rate | Contract price per mono (black-only) impression. | Same as CMY click rate. | The mono click line on every digital quote that uses black-only printing. |
White-ink click rate | Contract price per white-ink impression on presses that support white. | When the contract changes or the white-ink station is added/removed. | The white-ink line on every digital quote that uses white. |
CMY cost per area | Per-area ink cost component (in addition to or instead of the per-click rate, depending on contract structure). | When the contract is renewed under an area-based model. | The CMY cost portion when configured to use area-based pricing. |
Black cost per area | Per-area black-ink cost component. | Same as CMY cost per area. | The mono cost portion when configured to use area-based pricing. |
White-ink cost per area | Per-area white-ink cost component. | Same as CMY cost per area. | The white-ink cost portion when configured to use area-based pricing. |
Ink coverage tiers | Multipliers on the click rate by ink load (e.g., Very Light 0.70, Standard 1.0, Heavy 1.10). | When you re-measure how artwork density affects your effective click cost. | The click line on every digital quote: chosen-tier multiplier × click rate × impressions. |
Ink Type | Free-text label for the ink technology (e.g., ElectroInk, dry toner, eco-solvent). | When you swap ink technology. | Display only; informs operator about the press's ink family. |
White-ink allowed | Whether white ink is available on this press. | When the white-ink station is fitted, removed, or restricted. | Whether the white-ink line can appear on quotes from this press. |
Black-ink only | Restricts the press to mono work. | When the press is configured as a black-only line. | Routing excludes the press from full-colour quotes. |
Impose files price | Per-file imposition charge added to prepress. | When prepress workflow cost changes. | The prepress line on every quote. |
Preflight check price per page | Per-page preflight cost added to prepress. | When preflight tooling or contract changes. | The prepress line on every quote. |
Run-speed overrides (card view)
Field | What it controls | When to change this | What depends on it |
Run-speed override table | Per-substrate or per-weight overrides on the default Output per hour. | When a specific paper or job condition runs slower or faster than default. | The run-time line on quotes that match the override row. |
Volume markup tiers (card view)
Field | What it controls | When to change this | What depends on it |
Volume markup tiers | Quantity-banded markup on the press's machine line. | When you taper margin by run size on digital. | The machine bucket on quotes that match a tier band. |
Things to know
Click rates are per impression. A 4/4 sheet registers two clicks (one per side), not one click for the sheet.
The Black-ink only setting overrides the CMY click rate entirely. Use it on dedicated black presses where leaving the CMY rate non-zero would distort routing math.
Ink coverage tiers scale the click rate. If the artwork is classified Very Light at the configured multiplier of 0.70, a €0.008 click becomes €0.0056. The tier label is shown on the quote breakdown.
The Labour rate per hour field is where the operator and supervisor cost typically lives on a digital record — Machine rate per hour is often zero. Do not double-count by also folding labour into the click rate.
