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[GC Apparel] Workflow Configuration for Apparel Production

Written by Juliana Maciel Maruri da Cunha

This article explains how to set up your production workflows in GelatoConnect using the Workflow Builder. It guides apparel producers through creating digital versions of their physical processes — printing, quality control, packaging — so every order follows a consistent, automated path from intake to dispatch. You'll define steps, assign machines, configure outputs, connect hot folders, and test everything end-to-end.

Table of contents

  1. Build your apparel production workflow

  2. Define each step of the production flow

  3. Configure machine output and job settings

  4. Configure hot folders in Work Settings

  5. Add job tickets and impositions

  6. Assign workstations to each step

  7. Run tests before going live

  8. Best practices


1. Build your apparel production workflow

A workflow in GelatoConnect is a digital blueprint that mirrors your real-life production process. It ensures every apparel order follows a clear and optimized route through your facility — based on print method, machine type, and order specifics.

Workflows can vary depending on:

  • Print technique — DTG, DTF, sublimation, embroidery

  • Machine model — e.g. Brother GTX, Kornit Atlas, Melco

  • Product attributes — garment color, size, or material

  • Order complexity — single item vs. bundles


2. Define each step of the production flow

Typical steps for apparel:

Step

Description

Pre-treatment

For DTG or dark garments; operator applies treatment manually

Print

Print using DTG, DTF, or sublimation machines

Drying / Curing

Cure the print via heat press

Stitching

Embroidery via Melco or similar

Quality Control

Product is scanned and checked for errors (configured automatically)

Packaging

Item is bagged and labeled for shipping (configured automatically)

You define each step in the Workflow Builder and link it to the machines and stations in your facility.


3. Configure machine output and job settings

Each printer or machine model may need specific formats or settings. In Workflow Builder, you can:

  • Assign which machine processes the job

  • Set naming conventions and formats (e.g. PNG, XML, KSF, EMB)

  • Choose resolution, color mode, platen size, etc.

Examples

  • Kornit printers use .ksf files sent to hot folders.

  • Brother GTX may require XML files with specific layer tags.

  • Melco embroidery machines read native embroidery files from a watched folder.


4. Configure hot folders in Work Settings

The Work Settings page in the Desktop App is where you connect GelatoConnect's workflow output to your physical printer or embroidery machine. Most setup questions come down to two fields: Files source hot folder and Files output hot folder. This section explains what each one means, how they connect to your workflow, and how to verify the configuration end-to-end.

4.1 How files flow between GelatoConnect and your machines

Summary of the flow:

  • Files source hot folder = where files come from. Your workflow's Send-to-FTP activity drops files into Gelato's SFTP. You mount that SFTP as a local drive on the PC running the Desktop App, and the path you enter here points at that mapped location (plus any subfolder your workflow writes to).

  • Files output hot folder = where files need to land so your machine can pick them up. This is a local folder your printer's RIP software or your embroidery machine watches for new files.

4.2 Step 1 — Map the Gelato SFTP as a drive on your PC

You only do this once per PC. The Desktop App needs to see the workflow output as if it were a local folder.

  1. Get your SFTP credentials from your machine park configuration. See: [GC Apparel] Machine Configuration for Apparel Production | GelatoConnect | Help Center

  2. Mount the SFTP as a Windows drive. If your storage is a Synology NAS, follow Synology — Store files from a Windows PC within the local network. For other providers, use the equivalent "map network drive" steps in Windows File Explorer.

  3. Open the mapped drive in File Explorer and confirm you can see the subfolders your workflow writes to (/EMB, /DTG, /DTF, etc.).

4.3 Step 2 — Match the subfolder to your workflow's Send-to-FTP activity

💡 The subfolder you enter in Files source hot folder must match the path set in your workflow's Send-to-FTP activity.

  • If your activity writes to /EMB, your source hot folder is <mapped drive>\\EMB (e.g. Z:\\EMB).

  • If your activity writes to /DTG, your source hot folder is <mapped drive>\\DTG.

  • If no subfolder is configured in the activity, point at the mapped drive root (e.g. Z:\\).

If you change the path in the workflow activity later, update Work Settings to match — otherwise the Desktop App will read from a folder that's no longer receiving files.

4.4 Step 3 — Fill in the Work Settings fields

The table below mirrors the Work Settings page exactly. Skip the rows for print methods you don't use.

UI section

Field

What to enter

Example

DTG textile printer

Select default printer

The printer profile to use by default

Kornit Atlas Max

Select machine park configuration

The machine park entry that represents this printer

KornitAtlas-01

DTG files folder

Path the Desktop App reads DTG files from (mapped SFTP drive + DTG subfolder)

Z:\\DTG

Files output hot folder

Local path your DTG printer watches; leave blank if the printer has no hot folder

C:\\Gelato\\Print\\DTG

Embroidery textile machine

Select machine park configuration

The machine park entry for your embroidery machine

Melco-01

Files source hot folder

Path the Desktop App reads embroidery files from (mapped SFTP drive + EMB subfolder)

Z:\\EMB

Files output hot folder

Local path your embroidery machine watches

C:\\Gelato\\Print\\Melco

4.5 If your machine has no hot folder

Leave the Files output hot folder field blank. The Desktop App keeps the file in the source location, and you pick it up manually. The Files source hot folder field is still required so the Desktop App knows where to read.

4.6 Worked examples per print method

DTG (Kornit Atlas)

  • Workflow Send-to-FTP path: /DTG

  • Files source hot folder: Z:\\DTG

  • Files output hot folder: C:\\Gelato\\Print\\KornitAtlas

DTF (generic RIP)

  • Workflow Send-to-FTP path: /DTF

  • Files source hot folder: Z:\\DTF

  • Files output hot folder: C:\\Gelato\\Print\\DTF-RIP

Sublimation (Mimaki)

  • Workflow Send-to-FTP path: /SUB

  • Files source hot folder: Z:\\SUB

  • Files output hot folder: C:\\Gelato\\Print\\Mimaki

Embroidery (Melco)

  • Workflow Send-to-FTP path: /EMB

  • Files source hot folder: Z:\\EMB

  • Files output hot folder: C:\\Gelato\\Print\\Melco

4.7 Quick verify

  1. Source check. Drop a test file manually into the source path (e.g. copy a file into Z:\\EMB). Within a few seconds, the Desktop App should pick it up.

  2. End-to-end check. Run a test order through the workflow and confirm files appear in your source folder, then in your output folder.

  3. Machine check. Open the output file in your machine's RIP / embroidery software and confirm it loads without errors.

A fuller end-to-end test plan is in section 7 below.


5. Add job tickets and impositions

To support packaging and sorting, embed documents into your workflows:

  • Job Tickets — SKU info, order ID, artwork preview, print settings

  • Impositions — combine items / artwork for efficient bulk printing

Upload and link these templates directly into each step that requires them.


6. Assign workstations to each step

Map each step to its physical location in your facility to track progress and efficiency.

Step

Workstation

Pre-treatment

Pre-treatment table

Printing

DTG machine

Drying

Heat tunnel

Stitching

Embroidery machine

Quality Control

QC Station

Packaging

Packing Station

This mapping is what powers per-step timing reports and bottleneck detection.


7. Run tests before going live

Verify your setup with test orders before processing real jobs.

Test by:

  • Creating sample orders manually or via a connector

  • Scanning job tickets through each station

  • Confirming files route through your source hot folder → Desktop App → output hot folder (see section 4.7)

  • Checking that the machine's RIP / embroidery software opens the output files without errors

Common issues

Symptom

Likely cause

Fix

No files arrive in source folder

Workflow Send-to-FTP activity path doesn't match the subfolder in Work Settings

Align the activity path with Files source hot folder (section 4.3)

Files arrive in source but not in output

Output hot folder path is wrong or missing

Re-check the path your machine watches; confirm the Desktop App is running

Machine doesn't recognize the file

Wrong file format

See [GC Apparel] Machine Configuration for Apparel Production for per-machine format requirements

Mapped drive disconnects after reboot

Drive not set to reconnect at sign-in

Re-map with "Reconnect at sign-in" checked


8. Best practices

  • Create separate workflows by print method (DTG, DTF, sublimation, embroidery).

  • Start simple — add complexity once basics work smoothly.

  • Use job-ticket scanning to reduce manual lookups.

  • Apply color tags or SKU filters for garment types (e.g. darks vs. lights).

  • Keep one mapped drive letter per PC dedicated to the Gelato SFTP — don't reuse it for other shares.

  • Document the mapping (drive letter ↔ SFTP path) in a place your operators can find; it's the most common cause of "files stopped arriving" tickets.


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