Scope
This reference documents every field you will edit on a press record under Estimate Setup → Print Machines → Web Offset in GelatoConnect Estimator (heatset and coldset continuous-web litho lines). Sheet-fed offset, digital, and large-format presses have their own field guides. Folding and stitching equipment configured on the line are documented under finishing equipment.
Identification
Field | What it controls | When to change this | What depends on it |
Name | Display name on the Print Machines list, on quote route information, and in Excluded machines. | When the press is renamed or the label is wrong. | The press name on every quote breakdown. |
Manufacturer | Free-text label. | When you transfer the record or fix a typo. | Display only. |
Machine Type | Locked at Web Offset. Changing rewrites the editor and drops the cutoff and web-width fields. | Only when first creating the record. | Every cost calculation. |
Status | Active or Inactive. | When the press is taken out of service or returned. | Routing. |
Tags | Compatibility labels for substrates, finishing, and product categories. | When you onboard or retire a substrate group, ink set, or finishing path. | Routing: missing tag → press excluded. |
Web geometry
Field | What it controls | When to change this | What depends on it |
Web Width | The roll width loaded on the press, in millimetres. | When you load a different roll width (a planned changeover) or commission a new feeder. | The imposition the planning engine produces: signatures wider than the web are excluded from this press. |
Cutoff Length | The fixed signature length the folder produces at every cylinder revolution. | Only when the cylinder dressing changes — cutoff is a mechanical fixture of the press cylinder. | The imposition: the planning engine matches each job's signature length to the cutoff. Quotes whose signature does not divide cleanly into the cutoff are excluded. |
Maximum / minimum finished size (width / height) | Min and max finished-piece dimensions the press can produce after fold and trim. | When you change cylinder dressing, fold rollers, or trim setup. | Routing for every quote: pieces outside the range are excluded. |
Maximum stock caliper | Thickest paper the press can run through the towers and folder. | When run experience or commissioning differs from spec. | Routing for board and cover jobs. |
Operational speeds and labour
Field | What it controls | When to change this | What depends on it |
Make-ready hours | Fixed overhead time before the run starts (thread the web, mount plates, register). | When measured make-ready differs from default by ≥0.1 hour. | The Make-ready line on every quote. |
Make-ready material cost | Fixed cost added to the paper bucket to cover the web consumed during threading and registration. | When paper or chemistry cost changes. | The make-ready material line on every quote. |
Output per hour | Maximum sustained production speed, in impressions per hour. | When commissioning shows a different speed. | The Run-time line on every quote. |
Machine rate per hour | Hourly machine running cost. | When you re-cost the press. | The machine portion of make-ready and run lines. |
Labour rate per hour | Hourly operator cost. | When operator wages change. | The labour portion of make-ready and run lines. |
Paper waste | Web length (or sheet equivalent) added to the substrate quantity to cover web breaks and registration loss. | When run experience shows a different waste profile. | The substrate quantity on every quote. Often higher than sheet-fed because the web must be threaded. |
Running spoils % | Additional spoils as a percentage of necessary quantity. | When run experience differs from default. | The substrate quantity. |
Offset cost fields (also documented in the sheet-fed offset guide)
Field | What it controls | When to change this | What depends on it |
Plate cost | All-in cost of one plate. | When the plate supplier price changes. | The fixed-cost portion of every offset run. Plate count = colours × parts × surfaces. |
Plate-making labour per hour | Hourly cost of plate-mounting operator. | When prepress wages change. | The plate-making line on every quote. |
Processor plates per minute | Throughput of the plate processor. | When you replace the processor. | The plate-making labour minutes. |
Spot-colour make-ready fixed | Fixed labour cost per spot colour beyond CMYK. | When the wash-up procedure changes. | The make-ready labour line on quotes with spot inks. |
Paper-coat extra price | Per-coating adder applied to the paper bucket. | When press behaviour on a coating changes or you onboard a new coating. | The paper cost line, scaled by the configured coating amount. |
Color units | Number of ink units on the line. | When you add or remove a tower. | The maximum number of colours imageable in one pass. |
Impose files price | Per-file imposition charge. | When prepress workflow cost changes. | The prepress line. |
Preflight check price per page | Per-page preflight cost. | When preflight tooling or contract changes. | The prepress line. |
Pages and imposition
Field | What it controls | When to change this | What depends on it |
Pages per impression | Number of finished pages produced per cylinder revolution. | When cylinder dressing changes (different signature layout). | Routing: only quotes whose page count matches the imposition mode use this record. Shops typically configure multiple records per press, one per imposition. |
Included steps | Steps the press performs in-line (e.g., print, fold). | When you add or remove an in-line module on the press. | The price breakdown: included steps do not generate a separate finishing line because they are bundled into the press cost. |
Things to know
A single web offset press is often configured as multiple records, one per imposition mode. A 32-page signature setup and a 16-page signature setup of the same physical press are separate records with different Pages per impression and Maximum/minimum finished size values.
Cutoff Length is mechanically fixed by the press cylinder and rarely changes. Treat changes as a re-create rather than an in-place edit.
Make-ready material cost is typically higher than sheet-fed because the operator threads metres of web before registration locks. Measure once at commissioning and re-measure annually.
Setting click rates on a web offset record has no effect; the click fields belong to digital presses.
Related articles
Sheet-fed offset press field guide — covers the offset-specific cost fields in more depth, including a worked example.
